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Fabrics and waterproofing

Fabric weight (gsm)

Also called gsm, grams per square meter, fabric weight

What is fabric weight in gsm?

Fabric weight in gsm is the mass of one square meter of the cloth, in grams. On a base layer it is the single number that sets the temperature window: about 150 gsm for warm weather, about 200 gsm for three-season hiking, 280 and up for cold.

Fabric weight (gsm) at a glance

Lightweight
About 120 to 170 gsm
Warm weather and high output
Midweight
About 190 to 260 gsm
The three-season default
Heavyweight
280 gsm and up
Cold weather, low output
Unit
Grams per square meter of fabric

What the number measures

Gsm is grams per square meter: cut a square meter of the cloth, weigh it, and that is the figure. It is measured under ASTM D3776 and it describes the fabric rather than the garment, so it does not change with the size you buy.

Because it is a mass and not a thickness, it captures how dense the knit is as well as how thick. That is what makes it more useful on a base layer than anything else printed on the tag.

The bands, and what each one is for

Lightweight runs roughly 120 to 170 gsm. It is the warm-weather and high-output band: thin enough to wear alone in the heat, and the right call for anyone who runs warm or hikes hard.

Midweight runs roughly 190 to 260 gsm and is the three-season default. It is warm enough to be the only thing under a shell on a cold morning and thin enough not to cook you on a climb. If you are only going to own one, own this one.

Heavyweight starts around 280 gsm and goes up from there. That is winter and low-output territory, and it is genuinely too warm for moving fast: it belongs to cold camps, snowshoeing at a walk, and standing around in conditions where you are not making much heat of your own.

Why gsm beats the brand name

Two tops at the same gsm in the same fiber feel far more alike than two tops from the same brand at different weights. So the order to read a spec sheet in is gsm first, fiber second, everything else after that. It is also the number most often buried in a spec table rather than printed on the front of the listing, which tells you something about how brands would prefer you to shop.

Where gsm misleads

It says nothing about fiber. 200 gsm of merino and 200 gsm of polyester dry at different speeds, behave differently once damp, and smell very differently on day three.

It says nothing about knit structure either. A gridded or waffled fabric traps more air than a flat jersey of the same weight, so it feels warmer and breathes better at the same time. Read gsm as the temperature band and the construction as the fine tuning inside it.

What this means when you're choosing

  • A gsm figure at all, since plenty of listings only say lightweight or midweight
  • Midweight, around 190 to 260 gsm, if this is your first base layer
  • The fiber next to the number, because 200 gsm merino and 200 gsm polyester are different garments
  • A grid or waffle knit, which is warmer and more breathable than a flat jersey at the same weight

Fabric weight (gsm) vs Denier

Fabric weight (gsm)Denier
What it measuresMass of a square meter of finished clothWeight of 9,000 m of a single yarn
UnitGrams per square meterA number followed by D
Where you meet itBase layers, fleece, shirtsTent fabric, pack fabric, shells
What it predictsHow warm the fabric isHow tough the fabric is

Which to pick: They answer different questions and neither substitutes for the other. Read gsm when you are choosing warmth and denier when you are choosing durability.

The common mistake

Treating a higher number as a better one

Gsm is a temperature band, not a quality score. A 280 gsm top on a summer climb soaks through in twenty minutes and then chills you the moment you stop, which is the exact failure the layer exists to prevent. Buy for the effort level, not for the coldest morning of the year.

Common questions

What gsm should a hiking base layer be?

Around 150 gsm for warm weather and hard efforts, and 190 to 260 gsm as a three-season default. Above 280 gsm is winter clothing that most people overheat in while walking uphill.

Is 200 gsm merino warmer than 200 gsm polyester?

Slightly, once it is damp, because wool keeps some loft with water in the fiber. Dry and at rest they are close. The bigger differences are drying speed, odour and how long the garment lasts.

Does gsm mean the same thing on socks and fleece?

The unit does, the bands do not. Every category has its own useful range, so a 250 gsm base layer and a 250 gsm fleece are not comparable garments. Compare gsm within one type of item.

Where this is defined

Where this comes up

Guides on Tom's Hiking where fabric weight (gsm) changes which product is right for you.

More in fabrics and waterproofing

DWR

DWR is a chemical finish applied to the outside of a rain shell so water beads up and rolls off instead of soaking into the face fabric. It wears off with use and washing, and reviving it is routine maintenance rather than a repair.

Waterproof-breathable membrane

A waterproof-breathable membrane is a thin film bonded inside a shell fabric with pores small enough to block liquid water but large enough to pass water vapour. It's what makes a rain jacket different from a plastic poncho.

Gore-Tex

Gore-Tex is a brand of waterproof-breathable membrane made by W. L. Gore & Associates, and the name most people know the technology by. Gore licenses it to clothing makers under strict construction rules rather than selling finished garments.

ePTFE

ePTFE is expanded polytetrafluoroethylene, the microporous film at the heart of the original Gore-Tex and several competing membranes. Stretching PTFE creates billions of pores per square inch that block liquid water and pass vapour.

Hydrostatic head

Hydrostatic head measures how much water pressure a fabric holds before it leaks, expressed as a column height in millimetres. A 20,000 mm rating means a 20-meter column of water sat on the fabric before the first drops came through.

MVTR

MVTR measures how much water vapour passes through a fabric in a day, given in grams per square meter per 24 hours. Higher numbers mean a more breathable fabric, with most hiking shells landing between 10,000 and 25,000.

RET

RET measures how much a fabric resists the evaporation of sweat, tested under ISO 11092. It runs the opposite way to most ratings: lower is better, with under 6 counting as extremely breathable and over 20 as barely breathable at all.

Wetting out

Wetting out is when a shell's outer fabric absorbs water instead of shedding it, because the DWR finish has worn off. The membrane still blocks rain, but breathability collapses and the jacket feels like it's leaking from the inside.

Seam tape

Seam tape is a waterproof strip heat-bonded over the stitch line inside a garment or tent. Every needle hole is a hole in the waterproofing, so a shell with an untaped seam leaks there regardless of how good the fabric is.

2L, 2.5L and 3L laminates

These describe how many layers are bonded together in a shell. 2L has a loose liner hanging inside, 2.5L prints a protective pattern straight onto the membrane, and 3L bonds a fabric backer to it. Durability and next-to-skin feel go up with each step.

Denier

Denier is the weight in grams of 9,000 meters of a yarn, written as a number followed by D. It describes how thick the individual threads are, so higher denier usually means a heavier, tougher fabric, though weave and material matter too.

Dyneema Composite Fabric

Dyneema Composite Fabric is a non-woven laminate of UHMWPE fibers sandwiched between polyester films. It is waterproof from the moment it is made, does not stretch or sag when wet, and is the lightest shelter material in common use, at several times the price.

Ripstop

Ripstop is a weave with thicker reinforcing threads laid in at regular intervals, forming the faint grid you can see on tent and pack fabric. The grid does not stop a tear starting, it stops one that has started from running across the whole panel.

Silnylon

Silnylon is ripstop nylon impregnated with silicone on both faces, the standard fabric for lightweight tents and tarps. It is strong and cheap for its weight, and it stretches when wet, which is why a silnylon shelter sags overnight and needs retensioning.

PU coating

A PU coating is a polyurethane layer applied to the inside of a tent, pack or stuff sack fabric to make it waterproof. It is cheap, takes seam tape well and is what most budget shelters use, and it breaks down with age in a way silicone does not.

Cordura

Cordura is a brand of high-tenacity nylon fabric known for abrasion resistance, used where a pack meets rock and grit. It is a specification a mill licenses rather than a single fabric, so Cordura appears in weights from light shelter cloth to heavy pack bottoms.

Softshell

A softshell is a stretchy woven fabric with a brushed or knitted backing that blocks wind and sheds light rain while still breathing hard. It replaces a rain shell on cold, dry, windy days and is the standard fabric for technical hiking pants.

Base layer

A base layer is the garment worn directly against your skin under everything else. Its job is moving sweat off your skin so it evaporates somewhere other than on you, which is why warmth is a secondary consideration and cotton is disqualified.

Merino wool

Merino wool is fine-diameter wool from Merino sheep, spun for next-to-skin clothing at roughly 17 to 19.5 microns. That fineness is what stops it prickling, and it brings odour resistance and warmth when damp at the cost of abrasion life.

UPF

UPF, or Ultraviolet Protection Factor, rates how much ultraviolet radiation a fabric blocks. A UPF 30 garment lets about one thirtieth of the UV hitting it through, so it blocks roughly 96.7 percent; UPF 50 lets one fiftieth through, or 98 percent.

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