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Stoves and water

Vacuum insulation

Also called double-wall vacuum insulation, vacuum flask, insulated bottle

What is a vacuum-insulated water bottle?

Vacuum insulation is two stainless steel walls with the air pumped out of the gap between them. With no air to carry heat, cold water stays cold and hot water stays hot for most of a day, and the outside of the bottle never sweats.

Vacuum insulation at a glance

Typical rating
About 24 hours cold, 12 hot
Material
Two stainless steel walls
Main cost
Weight

How does a vacuum keep water cold?

Heat moves three ways: by conduction through solid material, by convection in moving air or water, and as radiation. A vacuum leaves nothing in the gap to conduct or carry heat, so only a little radiation and the contact at the lip get through.

That is the same idea as the glass vacuum flask invented in the 1890s. Modern bottles do it in steel, which survives being dropped on a rock.

How long does an insulated bottle stay cold?

Makers commonly rate a 32 ounce bottle for up to about 24 hours cold and 12 hours hot, with the lid closed. On a hike the real number is shorter, because every time you open it you let warm air in and cold water out.

Starting with ice matters more than the rating. A bottle filled with cold tap water in July will be cool, not icy, by noon.

What does vacuum insulation cost you?

Weight. You are carrying two bottles' worth of steel, so a 32 ounce insulated bottle weighs roughly two to three times what a plastic one does. That is easy to justify on a hot day hike and hard to justify on a long backpacking trip.

A hard knock can also break the vacuum between the walls. When that happens the bottle still holds water but insulates much less, and the outside may start to sweat.

What this means when you're choosing

  • The maker's cold and hot hours, measured with the lid closed
  • Whether it is dishwasher safe or hand wash only
  • A lid rated for hot drinks, if you plan to carry any

Vacuum insulation vs Plastic bottle

Vacuum insulationPlastic bottle
Keeps water coldMany hoursMuch less time
Weight for 32 ozOften close to a poundAbout 6 ounces
CondensationNone on the outsideSweats with cold water
Hot waterStays hot for hoursCools faster

Which to pick: Insulated steel for hot day hikes where cold water matters. Plastic for backpacking, where the weight buys more than the cold does.

The common mistake

Thinking the bottle makes water cold

Insulation only slows change. Fill a vacuum bottle with lukewarm water and it keeps lukewarm water all day. Start with ice at the trailhead if you want cold water at the summit.

Common questions

Can you put a vacuum-insulated bottle in the freezer?

Not full of water. Water expands as it freezes and can deform the inner wall or break the vacuum seal. Freeze ice in a tray, then fill the bottle with ice and water before you leave.

Why is my insulated bottle sweating?

A sweating outside can mean the vacuum has been lost, often after a hard drop or a dent. The bottle still holds water but insulates much less. Check the maker's warranty terms, since coverage varies.

Where this is defined

Where this comes up

Guides on Tom's Hiking where vacuum insulation changes which product is right for you.

More in stoves and water

Canister stove

A canister stove screws directly onto a sealed cartridge of pressurised isobutane-propane. It lights instantly, simmers well and needs no priming, which is why it's the default backpacking stove almost everywhere fuel canisters are sold.

Integrated stove system

An integrated stove system pairs a burner with a matched pot that locks on, usually with a heat exchanger ring on the base. It boils water faster and uses less fuel than a separate stove and pot, at the cost of versatility.

Regulated valve

A regulated valve holds a stove's fuel pressure steady as the canister empties or cools. Without one, output drops off through the canister's life and falls sharply in the cold; with one, the flame stays consistent much further down.

Isobutane-propane blend

Isobutane-propane is the fuel blend inside standard threaded backpacking canisters, usually around 80 percent isobutane and 20 percent propane. Propane provides cold-weather pressure, isobutane provides most of the burn time.

Hollow fiber filter

A hollow fiber filter passes water through a bundle of tiny straw-like tubes whose walls are perforated with pores around 0.1 to 0.2 microns. It's the technology in almost every modern backpacking filter, and a single freeze can destroy it invisibly.

Micron rating

A micron rating states the largest particle a filter lets through, in microns. Backpacking filters are typically rated 0.1 or 0.2 microns, which stops bacteria and protozoa. Viruses are around 0.02 microns and pass straight through.

Flow rate

Flow rate is how fast a filter delivers clean water, usually quoted in liters per minute. The advertised figure is measured on a brand-new filter with clean water, and real flow drops as the element clogs with sediment.

Backflushing

Backflushing pushes clean water backwards through a filter to dislodge the sediment clogging its pores. It's routine maintenance on a hollow fiber filter, and it's the difference between one that lasts a season and one that lasts years.

Purifier vs filter

A filter physically strains out bacteria and protozoa. A purifier also deals with viruses, which are too small to strain, using chemistry, UV light or a much finer element. Most backcountry hiking needs a filter; international travel often needs a purifier.

Soft flask

A soft flask is a collapsible bottle, usually 250 to 750 ml, carried in the front pockets of a hydration vest. It shrinks as you drink so it doesn't slosh, and you can see exactly how much water you have left.

Hydration bladder

A hydration bladder is a flat water reservoir carried inside a pack with a drinking hose routed over the shoulder. It holds 1.5 to 3 liters, packs flat against your back and lets you drink without stopping or taking the pack off.

Bite valve

A bite valve is the silicone mouthpiece on the end of a hydration reservoir's drink tube. It stays shut until your teeth compress a slit in it, then self-seals when you let go, so water only flows while you are drinking.

Quick disconnect

A quick disconnect is the two-part coupling in a hydration hose that lets you unclip the tube from the reservoir without threading it back through your pack. Both halves usually self-seal, so you can pull the bag out to refill and neither end drips.

Hard-anodized aluminum

Hard-anodized aluminum is aluminum whose surface has been grown into a thick, very hard oxide layer by an electrochemical bath. In cookware it gives a pot that spreads heat far more evenly than titanium and resists scratching far better than bare aluminum.

Tritan

Tritan is a clear, tough copolyester plastic made by Eastman without BPA. It is what most modern hard plastic water bottles, including the Nalgene and the CamelBak Chute, are made from, because it resists cracking and staining and survives the dishwasher.

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